Suzuki DR650 Maintenance Page

 

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Suzuki DR650 Maintenance Page

 

Suzuki DR650

 

Maintenance

Here are the factory recommendations on periodic maintenance.

 

Periodic Maintenance Chart 1990 DR650

INTERVAL:

THIS INTERVAL SHOULD BE JUDGED BY ODOMETER READING OR MONTHS WHICHEVER COMES FIRST

 km 1,000 6,000 12,000 18,000 24,000
miles 600 4,000 7,500 11,000 15,000
months 2 12 24 36 48
Cylinder head bolts and nuts, exhaust pip nuts and muffler connections – T T T T
Air cleaner element Clean every 3,000 km (2,000 miles)
De-compression lever I I I I I
Valve clearance I I I I I
Spark plugs – I R I R
Fuel line I I I I I
Replace every four years
Fuel cock strainer – – C – C
Engine oil R R R R R
Engine oil filter R – R – R
Carburetor idle rpm I I I I I
Balancer chain I I I I I
Clutch I I I I I
Drive chain I I I I I
Clean and lubricate every 1,000 km (600 miles)
Brakes I I I I I
Brake hoses I I I I I
Replace every four years
Brake fluid I I I I I
Change every two years.
Tires – I I I I
Spark arrester Clean every 6,000km (4,000 miles)

Only in Canada
Steering I – I – I
Front fork – – I – I
Rear suspension – – I – I
Chassis bolt and nuts T T T T T

 

NOTE: I: Inspect and adjust, clean, lubricate or replace as necessary

R: Replace   T: Tighten   C: Clean

 

 

Periodic Maintenance Chart 1993 DR650

INTERVAL:

THIS INTERVAL SHOULD BE JUDGED BY ODOMETER READING OR MONTHS WHICHEVER COMES FIRST

 km 1,000 6,000 12,000 18,000 24,000
miles 600 4,000 7,500 11,000 15,000
months 2 12 24 36 48
Cylinder head bolts and nuts, exhaust pip nuts and muffler connections – T T T T
Air cleaner element Clean every 3,000 km (2,000 miles)
De-compression lever I I I I I
Valve clearance I I I I I
Spark plugs – I R I R
Fuel line I I I I I
Replace every four years
Fuel cock strainer – – C – C
Engine oil R R R R R
Engine oil filter R – R – R
Carburetor idle rpm I I I I I
Balancer chain *– I I I I
Clutch I I I I I
Drive chain I I I I I
Clean and lubricate every 1,000 km (600 miles)
Brakes I I I I I
Brake hoses I I I I I
Replace every four years
Brake fluid I I I I I
Change every two years.
Tires – I I I I
Spark arrester Clean every 6,000km (4,000 miles)

Only in Canada
Steering I – I – I
Front fork – – I – I
Rear suspension – – I – I
Chassis bolt and nuts T T T T T

 

NOTE: I: Inspect and adjust, clean, lubricate or replace as necessary

R: Replace   T: Tighten   C: Clean

Asterisk mark (*) indicated the New "P" model specification.

 

 

Periodic Maintenance Chart 1996 DR650

INTERVAL:

THIS INTERVAL SHOULD BE JUDGED BY ODOMETER READING OR MONTHS WHICHEVER COMES FIRST

 km 1,000 6,000 12,000 18,000 24,000
miles 600 4,000 7,500 11,000 15,000
months 2 12 24 36 48
Valve clearance I – I – I
Spark plugs – I R I R
Air cleaner element Clean every 3,000 km (2,000 miles)
Carburetor idle rpm I I I I I
Fuel line

(EVAP hose ... California model only)

 I I I I I
Replace every four years
Fuel valve strainer – – C – C
Clutch I I I I I
Engine oil R R R R R
Engine oil filter R – R – R
Drive chain I I I I I
Clean and lubricate every 1,000 km (600 miles)
Brakes I I I I I
Brake hoses I I I I I
Replace every 4 years
Brake fluid I I I I I
Change every 2 years.
Tires – I I I I
Spark arrester Clean every 6,000km (4,000 miles)

(For Canada and U.S.A.)
Steering I – I – I
Front fork – – I – I
Rear suspension – – I – I
Exhaust pip nuts and muffler bolts T – T – T
Chassis bolt and nuts T T T T T

 

NOTE: I: Inspect and adjust, clean, lubricate or replace as necessary

R: Replace   T: Tighten   C: Clean

 

 

Info and How Links

For info on engine lubrication see Lubrication

 

For info on air filters see Air Filters

 

For info and Valve Adjustments see Valve Adjustment

 

If you are having electrical issues see Electrical for wiring diagrams and such

 

For Clutch info see Clutch

 

For Drive Chain info see Chain

 

 

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